Fire rated walls for protection

ZEGO FireFORM

Our ZEGO Fire Rated Walls (FireFORM) are available in 60mm and 100mm thicknesses

ZEGO a metric building system 300mm i.e. 7 course = 2100 door heads, 8 course 2400 window heads and floor to floor levels 2700-3000-3300-3600 etc
Can cut to suit different heights easily
Suitable for residential applications requiring a full fire rating i.e. All Bush Fire Attack Levels from BAL-LOW to BAL-FZ area construction and on or within 900mm of a boundary
Suitable for commercial applications (party walls, boundary walls, multi-story developments)
Two foam panels connected with 6 plastic interconnects
The 6 interconnects per form lock the panels horizontally and vertically
Forms are assembled on the setout marks eliminating double handling associated with manufacture then lay systems
Designed for precise reinforcement placement and concrete cover as per AS 3600 part 5.7.4
Full certification as per AS3600 and AS3959-2009 for structural and fire rating
Fully encapsulated/Protected monolithic reinforced concrete
Positive male and female interlocks to eliminate sideways slippage during concrete pour
Construct corners and tee intersections with the same forms due to the engineered interlock
This engineered interlock eliminates the need for expensive corner forms
A patented locking mechanism allows the blocks to lock together in increment of approximately 50mm
A patented Dovetail groove for render, stone and plasterboard support
Manufactured to fully engineered and quality assured tolerances
ZEGO wall thicknesses = concrete core size plus panel thickness each side
External Finishes include but not limited to are Acrylic textured or smooth coloured render allow 8mm+2mm for Acrylic base and top coat renders, Stone – Stack stone, tiles, Alucabond, Batten and weatherboard, MiniOrb, ColorBond
Internal Finishes include but not limited to are plasterboard allow 10mm or 13mm plus 5mm cornice cement as adhesive, 8mm+1mm for Acrylic base and setcoat coat renders or stone or tile thickness
ZEGO Fire Rated Wall (FireFORM) has a Design Registered Render Lock Dovetail Groove that mechanically locks the render to the ZEGO Flame Retardant INSUL8 “F” Grade EPS with self-extinguishing properties
Print Wall Combination Chart

Discover the cutting-edge Fire Rated Wall (FireFORM) on ArchiPro, unlocking a new era in sustainable construction.

Commercial FireFORM (ICFs Usage Chart )	Fire Rated Wall			FRL	Concrete			As a Retaining Wall
Commercial FireFORM (ICFs Usage Chart )	Panel Thickness	Length	Height	FRL	Thickness	m³/m²	m²/m³	As a Retaining Wall
Used for party walls & boundary walls where ﬁre rating is required. FireFORMS can be assembled using various thicknesses of insulating panel combinations. ZEGO interconnects of variable width allow for casting variable concrete thicknesses. Combinations of the panels plus interconnect (concrete width) width.	60mm 100mm	1143	300	x/90/90	80mm	0.108	10.3	up to 0.9m
		1143	300	x/90/90	100mm	0.108	10.3	up to 2.1m
		1143	300	x/120/120	120mm	0.128	8.3	up to 2.1m
		1143	300	x/180/180	150mm	0.158	6.7	Engineered to suit surcharge loads
		1143	300	x/240/240	200mm	0.208	5.0
		1143	300	x/240/240	264mm	0.272	3.68
FRL as per AS 3600 and accessed by BRANZ Report No:FAR 2469 (x = Engineers Design to AS3600 5.7.4) R value = approximately R1.5 per 50mm of insulation plus finishes and fillings

[Show slideshow]

Precise placement of steel reo, male and female interlock to prevent slip joint

Only 6 interconnects per form/block

Assembly on site

Bracing tall walls

Panel props for tall walls

Strong backs and bracing

Lower section poured building up to second pour

Lower section poured building up to the second pour

Structural Steel connection to concrete core

Roof purlins installed off EWP

Autobarn Store – Bargara QLD

60mm 3 courses

60mm open end

60mm two courses high

Interconnectors

Concrete 50mm block fill hose, 32mpa, 180mm slump, 10mm aggregate

Closed end

End closers in multiple sizes

Cube weighs 26 kgs

Inserting end closers

Panel with only 6 interconnects

ZEGO ReFORM

Our ZEGO Reusable Form (ReFORM) is made from recycled plastic, which does not require the foam insulation

Interlockable with the ZEGO Fire Rated Wall (FireFORM) and Insulated Concrete Form (Domestic HomeFORM) Building Systems
Class 4 concrete finish
The 6 interconnects per form lock the panels horizontally and vertically
Fire Rated to AS3600 and AS3959-2009
Suitable for residential applications requiring a full fire rating i.e. All Bush Fire Attack Levels from BAL-LOW to BAL-FZ area construction and on or within 900mm of a boundary
Multiple reuses of formwork
Can be used one side or both sides (ReFORM is fully inter-lockable with FireFORM)
No render finish required (optional)
Print Wall Combination Chart

Discover the cutting-edge Reusable Concrete Form (ReFORM) on ArchiPro, unlocking a new era in sustainable construction.

ReFORM Usage Chart	Reusable Formwork			FRL	Concrete			As a Retaining Wall
ReFORM Usage Chart	Panel thickness	Length	Height	FRL	Thickness	m³/m²	m²/m³	As a Retaining Wall
Used as a reusable form for one side with FireFORM or on both sides leaving just concrete. Ideal for lift pits, detention tanks, pools,lift shafts, planter boxes, retaining walls and stairwells. ideal for the contractor as it saves 300% on material handing eliminating horizontal and vertical lumber to support like traditional formwork. Multiple re-uses saves money each time it’s used.	19mm	1143	300	x/90/90	100mm	0.10	10.3	up to 2.1m
	19mm	1143	300	x/120/120	120mm	0.12	8.33	up to 2.4m
	19mm	1143	300	x/180/180	165mm	0.17	6.06	up to 2.7m
	19mm	1143	300	x/240/240	195mm	0.20	5.13	3.0+ Site Speciﬁc Engineering Required
	19mm	1143	300	x/240/240	245mm	0.25	4.08
	19mm	1143	300	x/240/240	309mm	0.31	3.24

[Show slideshow]

Excavation

Cantiliver footing and slab reinforcement and starter bars

Concreting day with line pump

Structural reinforced concrete retaining walls formed up in ZEGO ReFORM

ReFORM reusable formwork poured

Vertical temporary support timbers for concrete pour

ReFORM poured

Horizontal temporary timber whalers

Cured and Stripped

Class 4 finish as a minimum

Floor grinding and polishing

Basement completely stripped out. 150mm reinforced concrete walls.

FireFORM / ReFORM

Our ZEGO Fire Rated Wall (FireFORM) / Reusable Concrete Form (ReFORM) combination is an effective way of constructing buildings such as lift shafts and stairwells to save space and reduce the cost by reusing the ReFORM multiple times

Reduces the need to purchase fire rated wall foam for both sides
Multiple reuses of reusable concrete form panels
Reduces material cost
Reduces freight cost by almost 50 %
Can be incorporated into any load bearing walls
Fire Rated to AS3600 and AS3959-2009
Suitable for residential applications requiring a full fire rating i.e. All Bush Fire Attack Levels from BAL-LOW to BAL-FZ area construction and on or within 900mm of a boundary
Insulated on one side with FireFORM 60mm or 100mm foam panel
FireFORM foam panel is the service duct for plumbing, electrical, data and ducted vacuum systems
Print Wall Combination Chart

Uncover the advanced features of ZEGO Fire Rated Wall (FireFORM) / Reusable Concrete Form (ReFORM) on ArchiPro

FireFORM / ReFORM Usage Chart	FireFORM/ReFORM			FRL	Concrete			As a Retaining Wall
FireFORM / ReFORM Usage Chart	Panel Thicknesses	Length	Height	FRL	Thickness	m³/m²	m²/m³	As a Retaining Wall
FireFORM insulates and serves as a service duct for plumbing and electrical conduits. Ideal for commercial building facades, lift pits, lift shafts, fire stairwells, detention tanks, pools, planter boxes and basements, and retaining walls. The ReFORM side is ideal for the contractor as it saves on freight and on material handing, eliminating horizontal and vertical lumber to support like traditional formwork. Multiple re-uses saves money each time it’s reused.	60-100mm	1143	300	x/90/90	78mm	0.082	12.2	up to 1.2m
	60-100mm	1143	300	x/90/90	98mm	0.102	9.80	up to 1.8m
	60-100mm	1143	300	x/90/90	102mm	0.106	9.43	up to 2.1m
	60-100mm	1143	300	x/120/120	122mm	0.126	7.93	up to 2.4m
	60-100mm	1143	300	x/120/120	142mm	0.146	6.85	Up to 2.7m
	60-100mm	1143	300	x/240/240	172mm	0.176	5.68	3.0m+ Site Speciﬁc Engineering Required
	60-100mm	1143	300	x/240/240	222mm	0.226	4.42
	60-100mm	1143	300	x/240/240	286mm	0.290	3.45

[Show slideshow]

First couse set out

Full height wall before concrete pour

ligatures and horizontal bars

Wall after concrete set

Wall combination

Wall set out and tied back to wall bracing

Internal view

Top view

ZEGO Wall Combinations

Print Wall Combination Chart

ZEGO FireFORM both sides

Concrete	Interconnect
80mm width	80FF Interconnect
100mm width	100FF Interconnect
120mm width	120FF Interconnect
150mm width	150FF Interconnect
200mm width	200FF Interconnect
264mm width	264FF Interconnect
Foam thickness available
60mm 100mm Add 0.008m³/m² extra concrete for internal dovetails DT

ZEGO ReFORM both sides

Concrete	Interconnect
100mm width	100RR Interconnect
120mm width	120RR Interconnect
125mm width	80FF Interconnect
145mm width	100FF Interconnect
165mm width	120FF Interconnect
195mm width	150FF Interconnect
245mm width	200FF Interconnect
309mm width	264FF Interconnect
Concrete volume as per width

Reusable Form- Print Wall Combination Chart

ZEGO FireFORM and ReFORM

Concrete	Interconnect
78mm width	100RR Interconnect
98mm width	120RR Interconnect
102mm width	80FF Interconnect
122mm width	100FF Interconnect
142mm width	120FF Interconnect
172mm width	150FF Interconnect
222mm width	200FF Interconnect
286mm width	264FF Interconnect
Foam thickness available
60mm 100mm Add 0.004m³/m² extra concrete for internal dovetails DT

ZEGO FireFORM

ZEGO ReFORM

FireFORM / ReFORM

ZEGO Wall Combinations

ZEGO FireFORM both sides

ZEGO ReFORM both sides

ZEGO FireFORM and ReFORM

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