Our ZEGO ZlabFORM is our newly introduced integrated and insulated, reinforced concrete suspended slab flooring system
- Provides additional spans due to integrated connection of the reinforced concrete wall
- Can be incorporated onto any load bearing wall
- Cantilever for balconies and mezzanine floors
- Incorporate transfer beams at 90 degrees to main beams or parallel to them
- Post tension beams for large open spans and large load
- Beams can be temporarily left in voids for OH&S and removed when finishes are started
- Recess your Services into the foam between beams
- Ceilings direct fix to beams with top hat furring channels or suspended acoustic ceilings or flat plasterboard ceilings
- Maximum Spans per depth vari with Imposed action ( kPa )
- Typical imposed action of 2.0kPa for domestic – 3.0kPa for offices and 5.0kPa for assembly areas without fixed seating
- Permanent action of 0.5kPa for domestic – 1.5kPa for office and assembly areas
- Slab thicknesses to suit 90FRL or 120FRL as per AS3600
Guide to MAXIMUM
| ZlabFORM DEPTH | SPANS | CANTILEVER | KG/M2+1M2 of F82 or F92 | CONCRETE VOLUME M3/M2 |
| 230mm Depth | 5.7m | 1.44m | 10 | 0.120 |
| 260mm Depth | 8.1m | 2.11m | 10 | 0.125 |
| 300mm Depth | 10.0m | 2.44m | 10-12 | 0.130 |
| 360mm Depth | 11.1m | 3.28m | 12 | 0.140 |
| 400mm Depth | 13.3m | 4.05m | 14 | 0.150 |
| 500mm Depth | 14.8m | 4.83m | 16 | 0.165 |
- Minimal additional formwork
- Fire Rated
- Acoustic Attenuation
- Insulated
- Lightweight
- No blocking required at wall junction
- No Cranage required
Correct method of installing is by placing ZlabFORM panels at each end to provide correct spacing which makes it all parallel
ZlabFORM
ZlabFORM Pour
ZlabFORM Inspection
Back Propping at 1500mm maximum centres
ZlabFORM panels are lightweight requiring less effort and faster installation
ZlabFORM panels delivered to site
ZlabFORM Panels are stopped each side of load bearing walls
ZlabFORM bearing over ReFORM Wall
Very neat ceiling from below ready for suspended ceiling
Typical back propping 1500mm Maximum centres
Start laying from both sides and meet in the middle
Side of outer ZlabFORM Panel is cut plumb and sits 60mm on ZEGO Forms
Sheetmetal beams bear on concrete 40mm with a minimum of 25mm bearing
ZlabFORM cantilevers over load bearing walls stopping each side to form an additional lintel
Bathroom 40mm setdown area is wider than the room to allow concrete step down
Alternating perimeter starter bars will be cranked over into the slab and beams leaving every second starter bar for the next level walls
137mm wide beams 300mm 360mm or 400mm deep
40mm Setdown ZlabFORM Panels for bathroom tiled areas
ZlabFORM Cantilever Setup
290m2 of Suspended Concrete ZlabFORM & Four flights of Concrete Stairs
ZlabFORM Edge Set up and Support